Prototype Development Services
Rapid Prototyping for Product Development & Testing
Our services
Transform your ideas into tangible prototypes
The journey from concept to market-ready product requires a crucial step that many businesses underestimate—creating a physical prototype that validates your vision before investing in full production. At Manson Industrial, our comprehensive product prototyping services bridge this critical gap, reducing risk while accelerating your path to market success.
Our prototyping services
We offer a comprehensive range of prototyping technologies, selecting the right approach based on your specific requirements:
Rapid prototyping
When speed is critical, our rapid prototyping capabilities deliver quick-turn physical models using advanced 3D printing prototype technology. Available in Australia with fast turnaround times, these prototypes are ideal for initial concept validation, investor presentations, and early user feedback.
Functional prototyping
For products requiring mechanical or electronic performance testing, our functional prototyping creates working models that demonstrate operational features. These prototypes allow real-world testing of mechanisms, user interactions, and performance characteristics before committing to production tooling.
Industrial prototyping
Our industrial prototyping services produce manufacturing-representative models using production-grade materials and processes. These advanced prototypes provide the most accurate representation of your final product, allowing comprehensive validation of form, fit, and function.
The right prototype for every stage
Different development stages require different prototyping approaches:
Proof of Concept Prototyping: Early-stage models that validate core functionality and technical feasibility
Appearance Prototypes: Aesthetically accurate models for visual evaluation and market testing
Engineering Prototypes: Refined models with functional components for performance testing
Pre-Production Prototypes: Production-representative models for final validation before manufacturing commitment
Frequently asked questions
How long does the prototyping process typically take?
Our standard prototyping timeline ranges from 2-4 weeks depending on product complexity and materials required. Simple designs can be completed in as little as 7-10 business days, while more complex products with multiple components may take 4-6 weeks. We offer expedited services for time-sensitive projects at an additional cost.
What do you need to begin prototyping?
To begin prototyping, we require CAD files (preferred formats: STEP, IGES, or SolidWorks), detailed specifications, material preferences, and functional requirements. If CAD files aren't available, we can work from detailed sketches or existing products to develop necessary technical drawings. A clear explanation of the product's intended use and any critical features is also essential.
How much does prototyping cost?
Prototyping costs vary significantly based on complexity, materials, size, and quantity. We provide detailed quotes after reviewing your specific requirements, and our engineering team can suggest cost-saving alternatives where appropriate.
What prototyping technologies does Manson Industrial use?
We employ a comprehensive range of prototyping technologies, including industrial-grade 3D printing (SLA, SLS, FDM), CNC machining, injection molding for prototype tooling, vacuum casting, sheet metal fabrication, and silicone molding. Our engineers select the most appropriate technology based on your project's specific requirements, timeline, and budget.
How closely will the prototype match the final production product?
Our "golden prototypes" are engineered to closely match final production products in appearance, materials, and functionality. While early-stage prototypes may use substitute materials, advanced prototypes utilise production-grade materials and manufacturing methods. We specifically design our prototyping process to identify and address any potential discrepancies between prototype and mass production to ensure consistency.
Can we help modify your design to make it more manufacturing-friendly?
Absolutely. Our Design for Manufacturing (DFM) expertise is a core service. Our engineers review your design and provide specific recommendations to optimise part geometry, material selection, assembly methods, and tooling requirements.
Do you provide advice on materials selection for both prototyping and production?
Yes, our materials engineering team provides comprehensive guidance for both prototyping and production phases. We consider factors including mechanical requirements, environmental conditions, regulatory compliance, cost targets, and aesthetics. We can recommend appropriate substitutions when prototype materials differ from production materials, ensuring the prototype accurately represents final performance.
How do you handle intellectual property protection during prototyping?
We implement strict confidentiality measures including signed NDAs with all staff and partners, secure digital file management, restricted physical access to prototyping areas, and controlled documentation.
What is your prototype development process?
Our structured approach ensures your prototyping investment delivers maximum value:
Requirements Analysis: We begin by understanding your specific prototyping goals, timeline, and budget
Technology Selection: Our team recommends the most appropriate prototyping method based on your needs
Design Optimization: We refine your design for the selected prototyping process
Prototype Creation: Using advanced technologies to create your physical prototype
Evaluation & Iteration: Testing, feedback, and refinement to perfect your design
Manufacturing Transition: Seamless progression from approved prototype to production
Why Prototype With Manson Industrial?
Our prototyping service offers a unique advantage—seamless integration with both design and manufacturing expertise. While most prototyping providers operate in isolation, our Australian design team works closely with manufacturing specialists to create prototypes that not only look right but are engineered for efficient production.
Who benefits from our prototyping services?
Our prototyping capabilities serve diverse clients:
Established consumer brands testing new features or product iterations
Manufacturers verifying design changes before production commitment
E-commerce brands and online stores exploring physical product expansions
Startups bringing creative concepts to profitable products
Ready to bring your product vision to life? Contact our team today to discuss how our integrated prototyping services can accelerate your path from concept to successful product.
Talk to us
Let's make unique product and scale your brand
How we can help
Our comprehensive design-to-delivery approach eliminates handoff complications and accelerates time-to-market.
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We combine technical manufacturing expertise with design sensibility to balance aesthetics, function, and production efficiency.
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Our global manufacturing network provides flexible production capabilities across diverse materials and product categories.
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We implement rigorous quality assurance systems ensuring consistent product quality from samples through mass production.
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Our collaborative partnership approach provides specialized expertise that supports both young and established consumer brands.